LEAN Manufacturing
NextPhase Medical Devices

Medical Device Lean Manufacturing

A LEAN manufacturing culture is key to your product success

At NextPhase Medical Devices, LEAN is more than a process, it’s our culture. Benefit from our Medical Device LEAN Manufacturing.

For over a decade NextPhase has been integrating LEAN philosophies, tools, and systems into our daily operations. Our company culture is defined by our core values and dedicated to developing an environment of continuous improvement. Our goal is to continuously improve the quality of your medical devices while reducing cost.

  • We identify and communicate system expectations through standardized work and visual controls
  • We continuously evaluate how the systems are performing in relation to the expectations on a real-time basis
  • We address abnormalities in real time through countermeasures
  • Our quality and manufacturing systems support best practice methodologies
  • We provide customers with a justifiably high level of confidence for successful execution of the contracted program
  • By utilizing LEAN manufacturing we have been able to reduce production costs by more than 50% on mature production lines

Key benefits you will experience from our LEAN medical device manufacturing services

  • Identifies abnormalities quickly and reduces waste
  • Improved capacity
  • Increased productivity
  • Increased responsiveness
  • Increased quality
  • Reduced cost
  • Reduced inventory
  • Reduced work-in-process

Elements of LEAN systems

  • Daily company-wide communication
  • Flexible cellular manufacturing
  • Heijunka
  • Management accountability
  • PFEP/Kanban
  • Point-of-use inventory
  • Standardized work
  • Visual controls

Do you have a question about flexible cellular manufacturing?


NextPhase acquires Proven Process Learn More